The effects of CaO/Al2O3 ratio on viscosity and structure of the CaO-Al2O3-based fluoride-free mould fluxes were investigated with the CaO/Al2O3 ratio varied from 1 to 4 and the content of SiO2 fixed at 7 wt.%. The in...The effects of CaO/Al2O3 ratio on viscosity and structure of the CaO-Al2O3-based fluoride-free mould fluxes were investigated with the CaO/Al2O3 ratio varied from 1 to 4 and the content of SiO2 fixed at 7 wt.%. The increase in the CaO/Al2O3 ratio from 1 to 2 lowered the viscosity of the flux melts. The viscosity increased slightly with the CaO/Al2O3 ratio from 2 to 3, and this increase became significant with further increasing CaO/Al2O3 ratio to 4. Both break temperature and apparent activation energy were found to be increased with the increase in CaO/Al2O3 ratio from 2 to 4. There was no break temperature available in the flux with CaO/Al2O3 ratio of 1. Changing the CaO/Al2O3 ratio from 1 to 2 decreased the apparent activation energy. Equilibrium phases of the fluxes were calculated using FactSage 7.1 and the major phases were found to be varied with the CaO/Al2O3 ratio. Structures of tested mould fluxes were analysed using Fourier transform infrared spectroscopy. The results showed that the increase in the CaO/Al2O3 ratio from 1 to 2 decreased the complexity of the structure, leading to a reduced viscosity. With the increase in the CaO/Al2O3 ratio from 2 to 4, both solid phase precipitation and melt structure contributed to the variation of viscosity.展开更多
Advanced high-strength steels (AHSSs) have been gradually applied to modern auto industry, as they have the advantages of improving the steel strength and lightening the car weight, which not only ensures the safety b...Advanced high-strength steels (AHSSs) have been gradually applied to modern auto industry, as they have the advantages of improving the steel strength and lightening the car weight, which not only ensures the safety but also saves the energy. However, the high-aluminum (Al) content in AHSSs may react with SiO2 in conventional CaO-SiO2-based mold flux during the process of continuous casting, which leads to the deterioration of the mold flux properties and a poor slab quality. Then, the non-reactive CaO-Al2O3-based mold flux was proposed and has been developing for the casting process of high-Al steels, but there are some problems of low consumption and insufficient lubrication that need to be solved. Thus, previous researches on the effect of each component on the properties of CaO-Al2O3-based mold flux were systematically summarized, and the situation of plant trials on CaO-Al2O3-based mold flux was evaluated. The results indicated that the proposed CaO-Al2O3-based mold fluxes could avoid the slag-metal reaction problems;however, the problems of lubri-cation, crystallization and heat transfer issues still exist. Therefore, tremendous works still need to be conducted for the development of new generation of CaO-Al2O3-based mold flux system. The review was performed aiming to provide a technical guidance for designing and optimizing CaO-Al2O3-based mold flux system that meets the demand of the continuous casting process of high-Al steels.展开更多
微纳米α-Al2O3是一种重要的功能材料,因其优异的硬度、耐磨性、耐腐蚀性和高热稳定性,在表面涂层领域得到了广泛应用。随着微纳米技术的发展,微纳米级α-Al2O3作为添加剂在各涂层体系中的应用得到了深入研究,显示出其能够显著改善涂层...微纳米α-Al2O3是一种重要的功能材料,因其优异的硬度、耐磨性、耐腐蚀性和高热稳定性,在表面涂层领域得到了广泛应用。随着微纳米技术的发展,微纳米级α-Al2O3作为添加剂在各涂层体系中的应用得到了深入研究,显示出其能够显著改善涂层性能的潜力。微纳米α-Al2O3颗粒具有较大的比表面积和表面活性,能够增强涂层的机械性能,如硬度和耐磨性,同时提高涂层的耐腐蚀性和耐高温性能。微纳米α-Al2O3也是一种极优良的改性材料,其与有机硅烷、树脂等材料复合改性,既能大幅提升转化膜的应用效果,对其稳定性和耐候性也有较大的促进作用。在金属表面涂层、陶瓷涂层以及复合材料涂层中,微纳米α-Al2O3添加剂被广泛用于提高涂层的使用寿命和稳定性。此外,它在电子器件、航天航空和汽车工业等高技术领域也展现了广阔的应用前景。未来,随着表面技术的发展,微纳米α-Al2O3无铬钝化领域的市场应用将大幅增长,与其他功能性材料的协同作用和复合材料开发也将成为研究的重点。Micro-nano α-Al2O3 is an important functional material, because of its excellent hardness, wear resistance, corrosion resistance and high thermal stability, has been widely used in the field of surface coating. With the development of micro-nano technology, the application of micro-nano α-Al2O3 as an additive in various coating systems has been deeply studied, showing its potential to significantly improve coating properties. Micro-nano α-Al2O3 particles have a large specific surface area and surface activity, which can enhance the mechanical properties of the coating, such as hardness and wear resistance, while improving the corrosion resistance and high temperature resistance of the coating. Micro-nano α-Al2O3 is also an excellent modified material, and its composite modification with organosilane, resin and other materials can greatly improve the application effect of conversion film, and also has a greater role in promoting its stability and weather resistance. In metal surface coatings, ceramic coatings and composite coatings, micro-nano α-Al2O3 additives are widely used to improve the service life and stability of coatings. In addition, it also shows broad application prospects in high-tech fields such as electronic devices, aerospace and automotive industries. In the future, with the development of surface technology, the market application of micro-nano α-Al2O3 chromium-free passivation will grow significantly, and the synergy with other functional materials and the development of composite materials will also become the focus of research.展开更多
Activities of FeO in CaO-SiO2-Al2O3-MgO-FeO slags were determined at 1673 K by electrochemical of the solid electrolyte cell: Mo [Mo+MoOu[ZrO2(MgO)[Fe+(CaO-SiO2-Al2O3-MgO-FeO)+Ag[Fe. The influences of slag com...Activities of FeO in CaO-SiO2-Al2O3-MgO-FeO slags were determined at 1673 K by electrochemical of the solid electrolyte cell: Mo [Mo+MoOu[ZrO2(MgO)[Fe+(CaO-SiO2-Al2O3-MgO-FeO)+Ag[Fe. The influences of slag compositions and basicity on FeO activities were analyzed. The results reveal that, for slags of fixed (%CaO)/(%SiO2) ratio, MgO and Al2O3 content, there was an increase of FeO activities with increase of FeO content. For slags with constant {(%CaO)+ (%MgO)}/(%SiO2) ratio, fixed FeO and A1203 content, FeO activities decreased when MgO content increased from 5% to 10%, and increased with the increase of MgO content when it was over 10%. The FeO activities increased when (%CaO)/(%SiO2) ratio changed from 1.03 to 1.30 in the slags of constant MgO, FeO and Al2O3 content.展开更多
High performance X8R dielectric ceramics were prepared by dopingBi2O3 to BaTiO3-based ceramics.The effect of small amounts(≤1.2 mol%)ofBi2O3 additive on the microstructure and dielectric properties of BaTiO3-based ce...High performance X8R dielectric ceramics were prepared by dopingBi2O3 to BaTiO3-based ceramics.The effect of small amounts(≤1.2 mol%)ofBi2O3 additive on the microstructure and dielectric properties of BaTiO3-based ceramics have been investigated.The Bi2O3,acting as a sintering additive,can effectively lower the sintering temperature of BaTiO3-based ceramics from 1300 to 1130°C.The bulk density of BaTiO3-based ceramics increased and reached the maximum value with increasingBi2O3 content.The dielectric constant increased with increasingBi2O3 until it reached the maximum value with 0.8 mol%Bi2O3 additive,and the dielectric loss decreased with increasingBi2O3 content.Optimal dielectric properties ofε=2470,tanδ=0.011 and△ε/ε25≤±9%(-55-150°C)were obtained for the BaTiO3-based ceramics doped with 0.8 mol%Bi2O3 sintered at 1130°C for 6 h.展开更多
A new technology was developed to recover multiple valuable elements from the spent Al2O3-based catalyst by X-ray phase analysis and exploratory experiments. The experimental results show that in the condition of roas...A new technology was developed to recover multiple valuable elements from the spent Al2O3-based catalyst by X-ray phase analysis and exploratory experiments. The experimental results show that in the condition of roasting temperature of 750℃ and roasting time of 30 min, molar ratio of Na2O to Al2O3 of 1.2, the leaching rates of alumina, vanadium and molybdenum in the spent catalyst are 97.2%, 95.8% and 98.9%, respectively. Vanadium and molybdenum in sodium aluminate solution can be recovered by precipitators A and B, and the precipitation rates of vanadium and molybdenum are 94.8% and 92.6%. Al(OH)3 was prepared from sodium aluminate solution in the carbonation decomposition process, and the purity of Al2O3 is 99.9% after calcination, the recovery of alumina reaches 90.6% in the whole process; the Ni-Co concentrate was leached by sulfuric acid, a nickel recovery of 98.2% and cobalt recovery over 98.5% can be obtained under the experimental condition of 30% H2SO4, 80℃, reaction time 4 h, mass ratio of liquid to solid 8, stirring rate 800r/min.展开更多
The sulphide capacity of CaO-SiO2-Al2O3-MgO-FetO slags was studied at 1773 K using gas-slag equilibrium techniques. Utilizing a Pt crucible, the slag was equilibrated with a mixture of gases, namely, CO, CO2, SO2 and ...The sulphide capacity of CaO-SiO2-Al2O3-MgO-FetO slags was studied at 1773 K using gas-slag equilibrium techniques. Utilizing a Pt crucible, the slag was equilibrated with a mixture of gases, namely, CO, CO2, SO2 and N2 to provide the partial pressure of oxygen and sulphur. It was shown that at fixed FetO and Al2O3 contents and a fixed { (%CaO)+(%MgO)}/(%SIO2) ratio, the sulphide capacity decreases with increasing MgO content. At a constant (%CaO)/(%SiO2) ratio and constant MgO and Al2O3 contents, increasing the FetO content of the slags also results in an increase of the sulphide capacity. The rising basicity of (%CaO)/(%SiO2) from 1.0 to 1.4 at fixed MgO, FetO and Al2O3 contents significantly increases the sulphide capacity.展开更多
摘要The effects of CaO/Al2O3 ratio on viscosity and structure of the CaO-Al2O3-based fluoride-free mould fluxes were investigated with the CaO/Al2O3 ratio varied from 1 to 4 and the content of SiO2 fixed at 7 wt.%. The increase in the CaO/Al2O3 ratio from 1 to 2 lowered the viscosity of the flux melts. The viscosity increased slightly with the CaO/Al2O3 ratio from 2 to 3, and this increase became significant with further increasing CaO/Al2O3 ratio to 4. Both break temperature and apparent activation energy were found to be increased with the increase in CaO/Al2O3 ratio from 2 to 4. There was no break temperature available in the flux with CaO/Al2O3 ratio of 1. Changing the CaO/Al2O3 ratio from 1 to 2 decreased the apparent activation energy. Equilibrium phases of the fluxes were calculated using FactSage 7.1 and the major phases were found to be varied with the CaO/Al2O3 ratio. Structures of tested mould fluxes were analysed using Fourier transform infrared spectroscopy. The results showed that the increase in the CaO/Al2O3 ratio from 1 to 2 decreased the complexity of the structure, leading to a reduced viscosity. With the increase in the CaO/Al2O3 ratio from 2 to 4, both solid phase precipitation and melt structure contributed to the variation of viscosity.
基金National Natural Science Foundation of China(U1760202,51661130154)the Newton Advanced fellowship(NA 150320)is greatly acknowledged.
摘要Advanced high-strength steels (AHSSs) have been gradually applied to modern auto industry, as they have the advantages of improving the steel strength and lightening the car weight, which not only ensures the safety but also saves the energy. However, the high-aluminum (Al) content in AHSSs may react with SiO2 in conventional CaO-SiO2-based mold flux during the process of continuous casting, which leads to the deterioration of the mold flux properties and a poor slab quality. Then, the non-reactive CaO-Al2O3-based mold flux was proposed and has been developing for the casting process of high-Al steels, but there are some problems of low consumption and insufficient lubrication that need to be solved. Thus, previous researches on the effect of each component on the properties of CaO-Al2O3-based mold flux were systematically summarized, and the situation of plant trials on CaO-Al2O3-based mold flux was evaluated. The results indicated that the proposed CaO-Al2O3-based mold fluxes could avoid the slag-metal reaction problems;however, the problems of lubri-cation, crystallization and heat transfer issues still exist. Therefore, tremendous works still need to be conducted for the development of new generation of CaO-Al2O3-based mold flux system. The review was performed aiming to provide a technical guidance for designing and optimizing CaO-Al2O3-based mold flux system that meets the demand of the continuous casting process of high-Al steels.
摘要微纳米α-Al2O3是一种重要的功能材料,因其优异的硬度、耐磨性、耐腐蚀性和高热稳定性,在表面涂层领域得到了广泛应用。随着微纳米技术的发展,微纳米级α-Al2O3作为添加剂在各涂层体系中的应用得到了深入研究,显示出其能够显著改善涂层性能的潜力。微纳米α-Al2O3颗粒具有较大的比表面积和表面活性,能够增强涂层的机械性能,如硬度和耐磨性,同时提高涂层的耐腐蚀性和耐高温性能。微纳米α-Al2O3也是一种极优良的改性材料,其与有机硅烷、树脂等材料复合改性,既能大幅提升转化膜的应用效果,对其稳定性和耐候性也有较大的促进作用。在金属表面涂层、陶瓷涂层以及复合材料涂层中,微纳米α-Al2O3添加剂被广泛用于提高涂层的使用寿命和稳定性。此外,它在电子器件、航天航空和汽车工业等高技术领域也展现了广阔的应用前景。未来,随着表面技术的发展,微纳米α-Al2O3无铬钝化领域的市场应用将大幅增长,与其他功能性材料的协同作用和复合材料开发也将成为研究的重点。Micro-nano α-Al2O3 is an important functional material, because of its excellent hardness, wear resistance, corrosion resistance and high thermal stability, has been widely used in the field of surface coating. With the development of micro-nano technology, the application of micro-nano α-Al2O3 as an additive in various coating systems has been deeply studied, showing its potential to significantly improve coating properties. Micro-nano α-Al2O3 particles have a large specific surface area and surface activity, which can enhance the mechanical properties of the coating, such as hardness and wear resistance, while improving the corrosion resistance and high temperature resistance of the coating. Micro-nano α-Al2O3 is also an excellent modified material, and its composite modification with organosilane, resin and other materials can greatly improve the application effect of conversion film, and also has a greater role in promoting its stability and weather resistance. In metal surface coatings, ceramic coatings and composite coatings, micro-nano α-Al2O3 additives are widely used to improve the service life and stability of coatings. In addition, it also shows broad application prospects in high-tech fields such as electronic devices, aerospace and automotive industries. In the future, with the development of surface technology, the market application of micro-nano α-Al2O3 chromium-free passivation will grow significantly, and the synergy with other functional materials and the development of composite materials will also become the focus of research.
基金Project supported by the National Natural Science Foundation of China (Grant No.50574036)
摘要Activities of FeO in CaO-SiO2-Al2O3-MgO-FeO slags were determined at 1673 K by electrochemical of the solid electrolyte cell: Mo [Mo+MoOu[ZrO2(MgO)[Fe+(CaO-SiO2-Al2O3-MgO-FeO)+Ag[Fe. The influences of slag compositions and basicity on FeO activities were analyzed. The results reveal that, for slags of fixed (%CaO)/(%SiO2) ratio, MgO and Al2O3 content, there was an increase of FeO activities with increase of FeO content. For slags with constant {(%CaO)+ (%MgO)}/(%SiO2) ratio, fixed FeO and A1203 content, FeO activities decreased when MgO content increased from 5% to 10%, and increased with the increase of MgO content when it was over 10%. The FeO activities increased when (%CaO)/(%SiO2) ratio changed from 1.03 to 1.30 in the slags of constant MgO, FeO and Al2O3 content.
基金supported by the Tianjin Natural Science Foundation,China(Grant No.06YFJMJC01000)
摘要High performance X8R dielectric ceramics were prepared by dopingBi2O3 to BaTiO3-based ceramics.The effect of small amounts(≤1.2 mol%)ofBi2O3 additive on the microstructure and dielectric properties of BaTiO3-based ceramics have been investigated.The Bi2O3,acting as a sintering additive,can effectively lower the sintering temperature of BaTiO3-based ceramics from 1300 to 1130°C.The bulk density of BaTiO3-based ceramics increased and reached the maximum value with increasingBi2O3 content.The dielectric constant increased with increasingBi2O3 until it reached the maximum value with 0.8 mol%Bi2O3 additive,and the dielectric loss decreased with increasingBi2O3 content.Optimal dielectric properties ofε=2470,tanδ=0.011 and△ε/ε25≤±9%(-55-150°C)were obtained for the BaTiO3-based ceramics doped with 0.8 mol%Bi2O3 sintered at 1130°C for 6 h.
基金Project(2003 UDBEA00C020) supported by the Collaborative Project of School and Province of Yunnan Province
摘要A new technology was developed to recover multiple valuable elements from the spent Al2O3-based catalyst by X-ray phase analysis and exploratory experiments. The experimental results show that in the condition of roasting temperature of 750℃ and roasting time of 30 min, molar ratio of Na2O to Al2O3 of 1.2, the leaching rates of alumina, vanadium and molybdenum in the spent catalyst are 97.2%, 95.8% and 98.9%, respectively. Vanadium and molybdenum in sodium aluminate solution can be recovered by precipitators A and B, and the precipitation rates of vanadium and molybdenum are 94.8% and 92.6%. Al(OH)3 was prepared from sodium aluminate solution in the carbonation decomposition process, and the purity of Al2O3 is 99.9% after calcination, the recovery of alumina reaches 90.6% in the whole process; the Ni-Co concentrate was leached by sulfuric acid, a nickel recovery of 98.2% and cobalt recovery over 98.5% can be obtained under the experimental condition of 30% H2SO4, 80℃, reaction time 4 h, mass ratio of liquid to solid 8, stirring rate 800r/min.
基金This project was financially supported by the National Natural Science Foundation of China (No.50574036) and Natural Science Foun-dation of HeBei Province, China (No.502267).
摘要The sulphide capacity of CaO-SiO2-Al2O3-MgO-FetO slags was studied at 1773 K using gas-slag equilibrium techniques. Utilizing a Pt crucible, the slag was equilibrated with a mixture of gases, namely, CO, CO2, SO2 and N2 to provide the partial pressure of oxygen and sulphur. It was shown that at fixed FetO and Al2O3 contents and a fixed { (%CaO)+(%MgO)}/(%SIO2) ratio, the sulphide capacity decreases with increasing MgO content. At a constant (%CaO)/(%SiO2) ratio and constant MgO and Al2O3 contents, increasing the FetO content of the slags also results in an increase of the sulphide capacity. The rising basicity of (%CaO)/(%SiO2) from 1.0 to 1.4 at fixed MgO, FetO and Al2O3 contents significantly increases the sulphide capacity.