针对光固化Al2O3陶瓷在脱脂烧结后易形成孔洞、力学性能差的问题,系统研究了石墨烯添加对陶瓷浆料流变性、沉降性、固化行为及烧结体力学性能的影响。采用γ-缩水甘油醚氧丙基三甲氧基硅烷(KH560)对Al2O3粉体进行表面改性,并加入不同含...针对光固化Al2O3陶瓷在脱脂烧结后易形成孔洞、力学性能差的问题,系统研究了石墨烯添加对陶瓷浆料流变性、沉降性、固化行为及烧结体力学性能的影响。采用γ-缩水甘油醚氧丙基三甲氧基硅烷(KH560)对Al2O3粉体进行表面改性,并加入不同含量的石墨烯,制备高固相、低粘度的光固化浆料。通过傅里叶红外光谱、旋转流变仪、沉降试验及Beer-Lambert模型分析,优化了浆料配方与光固化工艺参数。结果表明:当KH560含量为2.5wt%、石墨烯含量为0.01wt%时,浆料粘度最低、沉降分层最少;在曝光时间4 s条件下,添加0.01wt%石墨烯的浆料透射深度为382μm,临界曝光能量为44.3 m J/cm2。经1750℃烧结后,陶瓷零件致密度达99.7%,弯曲强度为27.61 MPa,维氏硬度为13.45GPa。石墨烯通过位阻效应及裂纹偏转机制有效促进了烧结致密化并改善了力学性能。本研究为光固化增材制造高致密、高性能氧化铝陶瓷提供了试验依据。展开更多
The ineluctable introduction of lithium salt to polymer solid-state electrolytes incurs a compromise between strength,ionic conductivity,and thickness.Here,we propose Al2O3-coated polyimide(AO/PI)porous film as ...The ineluctable introduction of lithium salt to polymer solid-state electrolytes incurs a compromise between strength,ionic conductivity,and thickness.Here,we propose Al2O3-coated polyimide(AO/PI)porous film as a high-strength substrate to support fast-ion-conducting polymer-in-salt(PIS)solid-state electrolytes,aiming to suppress lithium dendrite growth and improve full-cell performance.The Al2O3coating layer not only refines the wettability of polyimide porous film to PIS,but also performs as a high modulus protective layer to suppress the growth of lithium dendrites.The resulting PI/AO@PIS exhibits a small thickness of only 35μm with an outstanding tensile strength of 11.3 MPa and Young's modulus of 537.6 MPa.In addition,the PI/AO@PIS delivers a high ionic conductivity of 0.1 m S/cm at 25°C.As a result,the PI/AO@PIS enables symmetric Li cells to achieve exceptional cyclability for over 1000 h at 0.1 m A/cm2without noticeable lithium dendrite formation.Moreover,the PI/AO@PIS-based LiFePO4||Li full cells demonstrate outstanding rate performance(125.7 m Ah/g at 5 C)and impressive cycling stability(96.1%capacity retention at 1 C after 200 cycles).This work highlights the efficacy of enhancing the mechanical properties of polymer matrices and extending cell performance through the incorporation of a dense inorganic interface layer.展开更多
Al 2O 3/Al composite was fabricated by the reaction between SiO 2 and molten aluminum.The microstructures of the composite obtained under different reaction conditions were analyzed. The formation mechanism of the com...Al 2O 3/Al composite was fabricated by the reaction between SiO 2 and molten aluminum.The microstructures of the composite obtained under different reaction conditions were analyzed. The formation mechanism of the composite microstructure was discussed. Results show that the reaction kinetics is influenced remarkably by the reaction temperature, reaction time and the quantity of SiO 2.The morphologies of Al 2O 3 have different features,depending on the reaction temperature.The composite has equiaxed Al 2O 3 grains when materials reacted below 1200℃,and the composite is composed of a large number of fine Al 2O 3 grains and aluminum.The composite has a frame shaped Al 2O 3 microstructure at the reaction temperature of above 1250℃.展开更多
Ba 3Zn Z Co 2 Z Fe 24 O 41 /SiO 2 ( Z varies from 0.0 to 1.2 in step of 0.4) microcrystalline glass ceramics were prepared by citrate sol gel process at 1 200 ℃ in the system of BaO Fe 2O 3 CoO ZnO SiO 2. The samples...Ba 3Zn Z Co 2 Z Fe 24 O 41 /SiO 2 ( Z varies from 0.0 to 1.2 in step of 0.4) microcrystalline glass ceramics were prepared by citrate sol gel process at 1 200 ℃ in the system of BaO Fe 2O 3 CoO ZnO SiO 2. The samples were characterized by X ray diffraction (XRD) and scanning electron microscopy (SEM). The complex dielectric constant and complex permeability of Ba 3Zn Z Co 2 Z Fe 24 O 41 /SiO 2 microcrystalline glass ceramics were measured in the range of 0.16.0 GHz by transmissioneflection coaxial line method. The natural resonance phenomenon was observed in μ ″ spectra for all the Ba 3Zn Z Co 2 Z Fe 24 O 41 /SiO 2 microcrystalline glass ceramics, which was closely affected by the substitution of Zn 2+ ion.展开更多
The deactivation of Ni/SiO2-Al2 O3 catalyst in hydrogenation of crude 1,4-butanediol was investigated.During the operation time of 2140 h,the catalyst showed slow activity decay.Characterization results,for four spent...The deactivation of Ni/SiO2-Al2 O3 catalyst in hydrogenation of crude 1,4-butanediol was investigated.During the operation time of 2140 h,the catalyst showed slow activity decay.Characterization results,for four spent catalysts used at different time,indicated that the main reason of the catalyst deactivation was the deposition of carbonaceous species that covered the active Ni and blocked mesopores of the catalyst.The TPO and SEM measurements revealed that the carbonaceous species included both oligomeric and polymeric species with high C/H ratio and showed sheet.Such carbonaceous species might be eliminated through either direct H2 reduction or the combined oxidation-reduction methodologies.展开更多
Ceramic coatings were prepared on AZ91 D Mg alloy by micro-arc oxidation (MAO) in aluminate electrolytes, with Al2O3 nano-additive suspending at different concentrations. Effects of nano-additive concentration on th...Ceramic coatings were prepared on AZ91 D Mg alloy by micro-arc oxidation (MAO) in aluminate electrolytes, with Al2O3 nano-additive suspending at different concentrations. Effects of nano-additive concentration on the structure, phase composition, hardness and anti-corrosion property of the MAO coatings were analyzed by scanning electron microscopy, X-ray diffraction, micro-hardness test and electrochemical method, respectively. The results revealed that Al2O3 nano-particles were mostly incorporated into ceramic coating chemically, transferred into MgAl2O4, rather than being trapped mechanically during MAO process. With the increase of Al2O3 concentration, the voltage-time response, content of MgAl2O4, hardness and anti-corrosion property increased. However, when the concentration varied from 10 g/L to 15 g/L, these behaviors and properties changed only a little. This result indicated that, after the concentration of Al2O3 nano-additive reaching 10 g/L, the incorporation of Al2O3 nano-particles turned into a saturation state, due to the complex process during MAO treatment. Therefore, 10 g/L might be a proper concentration for MAO coating to incorporate Al2O3 nano-particles,展开更多
A ternary composite of TiO2 and a SiO2-Al2O3 aerogel with good photocatalytic activity was prepared by a simple sol-gel method with TiO2 nanoparticles and SiO2-Al2O3 aerogels derived from industrial fly ash.The struct...A ternary composite of TiO2 and a SiO2-Al2O3 aerogel with good photocatalytic activity was prepared by a simple sol-gel method with TiO2 nanoparticles and SiO2-Al2O3 aerogels derived from industrial fly ash.The structural features of the TiO2/SiO2-Al2O3 aerogel composite were investigated by X-ray powder diffraction,Fourier transform infrared spectroscopy,transmission electron microscopy,gas adsorption measurements and diffuse reflectance UV-visible spectroscopy.The optimal conditions for photocatalytic degradation of 2-sec-butyl-4,6-dinitrophenol(DNBP],included an initial DNBP concentration of 0.167 mmol/L at pH = 4.86 with a catalyst concentration of 6 g/L,under visible light irradiation for 5 h.A plausible mechanism is proposed for the photocatalytic degradation of DNBP.Our composite showed higher photocatalytic activity for DNBP degradation than that of pure TiO2.This indicates that this material can serve as an efficient photocatalyst for degradation of hazardous organic pollutants in wastewater.展开更多
Deactivation mechanism of Cr-Al2O3catalyst and the interaction of Cr-A1 in the dehydrogenation of isobutane, as well as the nature of the catalytic active center, were studied using XRD, SEM, XPS, H2-TPR, isobutane-TP...Deactivation mechanism of Cr-Al2O3catalyst and the interaction of Cr-A1 in the dehydrogenation of isobutane, as well as the nature of the catalytic active center, were studied using XRD, SEM, XPS, H2-TPR, isobutane-TPR and TPO techniques. The results revealed that the deactivation of Cr-Al2O3 catalyst was mainly caused by carbon deposition on its surface. The Cr3+ ion could not be reduced by hydrogen but could be reduced to Cr2+ by hydrocarbons and monoxide carbon. The active center for isobutane dehydrogenation could be Cr2+/Cr3+ produced from Cr6+ by the on line reduction of hydrocarbon and carbon monoxide. The binding energy of Al3+ was strongly affected by the state of chromium cations in the catalysts.展开更多
In this study,the Cr2O3/C@TiO2 composite was synthesized via the calcination of yolk–shell MIL-101@TiO2.The composite presented core–shell structure,where Cr-doped TiO2 and Cr2O3/C were the shell and core,respective...In this study,the Cr2O3/C@TiO2 composite was synthesized via the calcination of yolk–shell MIL-101@TiO2.The composite presented core–shell structure,where Cr-doped TiO2 and Cr2O3/C were the shell and core,respectively.The introduction of Cr^3+and Cr2O3/C,which were derived from the calcination of MIL-101,in the composite enhanced its visible light absorbing ability and lowered the recombination rate of the photogenerated electrons and holes.The large surface area of the Cr2O3/C@TiO2 composite provided numerous active sites for the photoreduction reaction.Consequently,the photocatalytic performance of the composite for the production of H2 was better than that of pure TiO2.Under the irradiation of a 300 W Xe arc lamp,the H2 production rate of the Cr2O3/C@TiO2 composite that was calcined at 500°C was 446μmol h−1 g−1,which was approximately four times higher than that of pristine TiO2 nanoparticles.Moreover,the composite exhibited the high H2 production rate of 25.5μmol h−1 g−1 under visible light irradiation(λ>420 nm).The high photocatalytic performance of Cr2O3/C@TiO2 could be attributed to its wide visible light photoresponse range and efficient separation of photogenerated electrons and holes.This paper offers some insights into the design of a novel efficient photocatalyst for water-splitting applications.展开更多
The commonly-employed material for thermal barrier coatings(TBCs)is 7 wt.%Y2O3 ZrO2(7YSZ),generally deposited by electron beam-physical vapor deposition(EB-PVD).Due to the increasing demand for higher operating temper...The commonly-employed material for thermal barrier coatings(TBCs)is 7 wt.%Y2O3 ZrO2(7YSZ),generally deposited by electron beam-physical vapor deposition(EB-PVD).Due to the increasing demand for higher operating temperature in aero-derivative gas turbines,a lot of effort has been made to prevent the premature failure of columnar 7YSZ TBCs,which is induced by the microstructure degradation,sintering and spallation after the deposition of infiltrated siliceous mineral(consisting of calcium magnesium aluminum silicate(CaO MgO Al2O3 SiO2,i.e.,CMAS)).A new method called Al-modification for columnar 7YSZ TBCs against CMAS corrosion was present.The Al film was magnetron-sputtered on the surface of the columnar 7YSZ TBCs,followed by performing vacuum heat treatment of the Al-deposited TBCs.During the heat treatment,the molten Al reacted with ZrO2 to formα-Al2O3 overlay that effectively hindered CMAS infiltration.Moreover,the Al film could evaporate and re-nucleate,leading to the generation of Al2O3 nanowires,which further restrained the moving of molten CMAS.展开更多
The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing...The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing are investigated by using X-ray diffractometry (XRD) , scanning electron microsopy (SEM) and energy dis- persive spectroscopy (EDS). Moreover, the microhardness of the substrate and the coating are investigated using Vickers mierohardness tester, the friction and wear behaviors of the substrate and the coating are investigated by using a block-on-ring tribometer under dry sliding conditions with the load of 245 N. The results show that both γ-Al2O3 and α-Al2O3 phases are observed in the as-sprayed coatings, the mian phase is γ-Al2O3. There are white particulates Al2O3 on its surface. The Al2O3-13 wt. % TiO2 coating possesses higher mierohardness which is about 1018HV and 1.6 times that of the substrate. The wear performance of coating is better than that of the substrate. In a practical application, the life of the extrusion wheel which is plasma sprayed Al2O3-13 wt. % TiO2 coating on the surface is 1.2 times that of the conventional extrusion wheel, and the life is about 330 h.展开更多
A method to extract inclusion particles from solid steel by electrolysis with organic electrolyte solution was introduced; meanwhile, thermodynamics of inclusion formation was calculated using FaetSage software. The r...A method to extract inclusion particles from solid steel by electrolysis with organic electrolyte solution was introduced; meanwhile, thermodynamics of inclusion formation was calculated using FaetSage software. The results showed that there were two kinds of inclusions in the billet, i.e. Al2O3-MnO-SiO2-MnS (AMS-MnS) and Al2O3- MnO-SiO2 (AMS). Most of AMS-MnS inclusion particles, with diameter of 10--30 μm, showed three-layer structures: SiO2-rich core with a small quantity of Mn, intermediate AMS layer, and MnS outer layer containing small quanti- ties of A1 and O. Most AMS inclusion particles were 50--90 μm and exhibited homogeneous composition. Thermo- dynamic results indicated that SiO2-rich core could form firstly by Si reacting with O in molten steel at temperatures above 1 923 K during Si-Fe alloy addition, and then, the SiO2-rich core could react with Mn and Al to form liquid AMS enveloping the SiO2 rich core at 1823- 1873 K. MnS began to precipitate from AMS when temperature reached 1 728 K. Liquid AMS could form by coupled reaction among Si, Mn, Al and O in molten steel.展开更多
摘要针对光固化Al2O3陶瓷在脱脂烧结后易形成孔洞、力学性能差的问题,系统研究了石墨烯添加对陶瓷浆料流变性、沉降性、固化行为及烧结体力学性能的影响。采用γ-缩水甘油醚氧丙基三甲氧基硅烷(KH560)对Al2O3粉体进行表面改性,并加入不同含量的石墨烯,制备高固相、低粘度的光固化浆料。通过傅里叶红外光谱、旋转流变仪、沉降试验及Beer-Lambert模型分析,优化了浆料配方与光固化工艺参数。结果表明:当KH560含量为2.5wt%、石墨烯含量为0.01wt%时,浆料粘度最低、沉降分层最少;在曝光时间4 s条件下,添加0.01wt%石墨烯的浆料透射深度为382μm,临界曝光能量为44.3 m J/cm2。经1750℃烧结后,陶瓷零件致密度达99.7%,弯曲强度为27.61 MPa,维氏硬度为13.45GPa。石墨烯通过位阻效应及裂纹偏转机制有效促进了烧结致密化并改善了力学性能。本研究为光固化增材制造高致密、高性能氧化铝陶瓷提供了试验依据。
基金the financial support from the 261Project of MIIT and Natural Science Foundation of Jiangsu Province(No.BK20240179)。
摘要The ineluctable introduction of lithium salt to polymer solid-state electrolytes incurs a compromise between strength,ionic conductivity,and thickness.Here,we propose Al2O3-coated polyimide(AO/PI)porous film as a high-strength substrate to support fast-ion-conducting polymer-in-salt(PIS)solid-state electrolytes,aiming to suppress lithium dendrite growth and improve full-cell performance.The Al2O3coating layer not only refines the wettability of polyimide porous film to PIS,but also performs as a high modulus protective layer to suppress the growth of lithium dendrites.The resulting PI/AO@PIS exhibits a small thickness of only 35μm with an outstanding tensile strength of 11.3 MPa and Young's modulus of 537.6 MPa.In addition,the PI/AO@PIS delivers a high ionic conductivity of 0.1 m S/cm at 25°C.As a result,the PI/AO@PIS enables symmetric Li cells to achieve exceptional cyclability for over 1000 h at 0.1 m A/cm2without noticeable lithium dendrite formation.Moreover,the PI/AO@PIS-based LiFePO4||Li full cells demonstrate outstanding rate performance(125.7 m Ah/g at 5 C)and impressive cycling stability(96.1%capacity retention at 1 C after 200 cycles).This work highlights the efficacy of enhancing the mechanical properties of polymer matrices and extending cell performance through the incorporation of a dense inorganic interface layer.
摘要Al 2O 3/Al composite was fabricated by the reaction between SiO 2 and molten aluminum.The microstructures of the composite obtained under different reaction conditions were analyzed. The formation mechanism of the composite microstructure was discussed. Results show that the reaction kinetics is influenced remarkably by the reaction temperature, reaction time and the quantity of SiO 2.The morphologies of Al 2O 3 have different features,depending on the reaction temperature.The composite has equiaxed Al 2O 3 grains when materials reacted below 1200℃,and the composite is composed of a large number of fine Al 2O 3 grains and aluminum.The composite has a frame shaped Al 2O 3 microstructure at the reaction temperature of above 1250℃.
摘要Ba 3Zn Z Co 2 Z Fe 24 O 41 /SiO 2 ( Z varies from 0.0 to 1.2 in step of 0.4) microcrystalline glass ceramics were prepared by citrate sol gel process at 1 200 ℃ in the system of BaO Fe 2O 3 CoO ZnO SiO 2. The samples were characterized by X ray diffraction (XRD) and scanning electron microscopy (SEM). The complex dielectric constant and complex permeability of Ba 3Zn Z Co 2 Z Fe 24 O 41 /SiO 2 microcrystalline glass ceramics were measured in the range of 0.16.0 GHz by transmissioneflection coaxial line method. The natural resonance phenomenon was observed in μ ″ spectra for all the Ba 3Zn Z Co 2 Z Fe 24 O 41 /SiO 2 microcrystalline glass ceramics, which was closely affected by the substitution of Zn 2+ ion.
基金Supported by the National Natural Science Foundation of China(21673132).
摘要The deactivation of Ni/SiO2-Al2 O3 catalyst in hydrogenation of crude 1,4-butanediol was investigated.During the operation time of 2140 h,the catalyst showed slow activity decay.Characterization results,for four spent catalysts used at different time,indicated that the main reason of the catalyst deactivation was the deposition of carbonaceous species that covered the active Ni and blocked mesopores of the catalyst.The TPO and SEM measurements revealed that the carbonaceous species included both oligomeric and polymeric species with high C/H ratio and showed sheet.Such carbonaceous species might be eliminated through either direct H2 reduction or the combined oxidation-reduction methodologies.
摘要Ceramic coatings were prepared on AZ91 D Mg alloy by micro-arc oxidation (MAO) in aluminate electrolytes, with Al2O3 nano-additive suspending at different concentrations. Effects of nano-additive concentration on the structure, phase composition, hardness and anti-corrosion property of the MAO coatings were analyzed by scanning electron microscopy, X-ray diffraction, micro-hardness test and electrochemical method, respectively. The results revealed that Al2O3 nano-particles were mostly incorporated into ceramic coating chemically, transferred into MgAl2O4, rather than being trapped mechanically during MAO process. With the increase of Al2O3 concentration, the voltage-time response, content of MgAl2O4, hardness and anti-corrosion property increased. However, when the concentration varied from 10 g/L to 15 g/L, these behaviors and properties changed only a little. This result indicated that, after the concentration of Al2O3 nano-additive reaching 10 g/L, the incorporation of Al2O3 nano-particles turned into a saturation state, due to the complex process during MAO treatment. Therefore, 10 g/L might be a proper concentration for MAO coating to incorporate Al2O3 nano-particles,
基金supported by the National Natural Science Foundation of China(21377018)the Natural Science Foundation of Liaoning Province of China(2013020116)the Fundamental Research Funds for the Central Universities(DUT15ZD240)~~
摘要A ternary composite of TiO2 and a SiO2-Al2O3 aerogel with good photocatalytic activity was prepared by a simple sol-gel method with TiO2 nanoparticles and SiO2-Al2O3 aerogels derived from industrial fly ash.The structural features of the TiO2/SiO2-Al2O3 aerogel composite were investigated by X-ray powder diffraction,Fourier transform infrared spectroscopy,transmission electron microscopy,gas adsorption measurements and diffuse reflectance UV-visible spectroscopy.The optimal conditions for photocatalytic degradation of 2-sec-butyl-4,6-dinitrophenol(DNBP],included an initial DNBP concentration of 0.167 mmol/L at pH = 4.86 with a catalyst concentration of 6 g/L,under visible light irradiation for 5 h.A plausible mechanism is proposed for the photocatalytic degradation of DNBP.Our composite showed higher photocatalytic activity for DNBP degradation than that of pure TiO2.This indicates that this material can serve as an efficient photocatalyst for degradation of hazardous organic pollutants in wastewater.
基金supported by the Natural Science Foundation of Shandong Provence of China(ZR2013BM008)
摘要Deactivation mechanism of Cr-Al2O3catalyst and the interaction of Cr-A1 in the dehydrogenation of isobutane, as well as the nature of the catalytic active center, were studied using XRD, SEM, XPS, H2-TPR, isobutane-TPR and TPO techniques. The results revealed that the deactivation of Cr-Al2O3 catalyst was mainly caused by carbon deposition on its surface. The Cr3+ ion could not be reduced by hydrogen but could be reduced to Cr2+ by hydrocarbons and monoxide carbon. The active center for isobutane dehydrogenation could be Cr2+/Cr3+ produced from Cr6+ by the on line reduction of hydrocarbon and carbon monoxide. The binding energy of Al3+ was strongly affected by the state of chromium cations in the catalysts.
摘要In this study,the Cr2O3/C@TiO2 composite was synthesized via the calcination of yolk–shell MIL-101@TiO2.The composite presented core–shell structure,where Cr-doped TiO2 and Cr2O3/C were the shell and core,respectively.The introduction of Cr^3+and Cr2O3/C,which were derived from the calcination of MIL-101,in the composite enhanced its visible light absorbing ability and lowered the recombination rate of the photogenerated electrons and holes.The large surface area of the Cr2O3/C@TiO2 composite provided numerous active sites for the photoreduction reaction.Consequently,the photocatalytic performance of the composite for the production of H2 was better than that of pure TiO2.Under the irradiation of a 300 W Xe arc lamp,the H2 production rate of the Cr2O3/C@TiO2 composite that was calcined at 500°C was 446μmol h−1 g−1,which was approximately four times higher than that of pristine TiO2 nanoparticles.Moreover,the composite exhibited the high H2 production rate of 25.5μmol h−1 g−1 under visible light irradiation(λ>420 nm).The high photocatalytic performance of Cr2O3/C@TiO2 could be attributed to its wide visible light photoresponse range and efficient separation of photogenerated electrons and holes.This paper offers some insights into the design of a novel efficient photocatalyst for water-splitting applications.
基金Project(2017YFB0306100) supported by the National Key Research&Development Plan of ChinaProjects(51801034,51771059) supported by the National Natural Science Foundation of China+3 种基金Projects(2018GDASCX-0949,2018GDASCX-0950,2017GDASCX-0111) supported by the Guangdong Academy of Sciences,ChinaProjects(2017B090916002,2017A070701027) supported by the Guangdong Technical Research Program,ChinaProjects(2016A030312015,2017A030310315) supported by the Natural Science Foundation of Guangdong Province,ChinaProjects(201605131008557,201707010385) supported by the Technical Research Program of Guangzhou City,China
摘要The commonly-employed material for thermal barrier coatings(TBCs)is 7 wt.%Y2O3 ZrO2(7YSZ),generally deposited by electron beam-physical vapor deposition(EB-PVD).Due to the increasing demand for higher operating temperature in aero-derivative gas turbines,a lot of effort has been made to prevent the premature failure of columnar 7YSZ TBCs,which is induced by the microstructure degradation,sintering and spallation after the deposition of infiltrated siliceous mineral(consisting of calcium magnesium aluminum silicate(CaO MgO Al2O3 SiO2,i.e.,CMAS)).A new method called Al-modification for columnar 7YSZ TBCs against CMAS corrosion was present.The Al film was magnetron-sputtered on the surface of the columnar 7YSZ TBCs,followed by performing vacuum heat treatment of the Al-deposited TBCs.During the heat treatment,the molten Al reacted with ZrO2 to formα-Al2O3 overlay that effectively hindered CMAS infiltration.Moreover,the Al film could evaporate and re-nucleate,leading to the generation of Al2O3 nanowires,which further restrained the moving of molten CMAS.
摘要The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing are investigated by using X-ray diffractometry (XRD) , scanning electron microsopy (SEM) and energy dis- persive spectroscopy (EDS). Moreover, the microhardness of the substrate and the coating are investigated using Vickers mierohardness tester, the friction and wear behaviors of the substrate and the coating are investigated by using a block-on-ring tribometer under dry sliding conditions with the load of 245 N. The results show that both γ-Al2O3 and α-Al2O3 phases are observed in the as-sprayed coatings, the mian phase is γ-Al2O3. There are white particulates Al2O3 on its surface. The Al2O3-13 wt. % TiO2 coating possesses higher mierohardness which is about 1018HV and 1.6 times that of the substrate. The wear performance of coating is better than that of the substrate. In a practical application, the life of the extrusion wheel which is plasma sprayed Al2O3-13 wt. % TiO2 coating on the surface is 1.2 times that of the conventional extrusion wheel, and the life is about 330 h.
基金Item Sponsored by National Natural Science Foundation of China(51004054)Foundation from Liaoning Province Education Department of China(L2013127)
摘要A method to extract inclusion particles from solid steel by electrolysis with organic electrolyte solution was introduced; meanwhile, thermodynamics of inclusion formation was calculated using FaetSage software. The results showed that there were two kinds of inclusions in the billet, i.e. Al2O3-MnO-SiO2-MnS (AMS-MnS) and Al2O3- MnO-SiO2 (AMS). Most of AMS-MnS inclusion particles, with diameter of 10--30 μm, showed three-layer structures: SiO2-rich core with a small quantity of Mn, intermediate AMS layer, and MnS outer layer containing small quanti- ties of A1 and O. Most AMS inclusion particles were 50--90 μm and exhibited homogeneous composition. Thermo- dynamic results indicated that SiO2-rich core could form firstly by Si reacting with O in molten steel at temperatures above 1 923 K during Si-Fe alloy addition, and then, the SiO2-rich core could react with Mn and Al to form liquid AMS enveloping the SiO2 rich core at 1823- 1873 K. MnS began to precipitate from AMS when temperature reached 1 728 K. Liquid AMS could form by coupled reaction among Si, Mn, Al and O in molten steel.