摘要
为解决电主轴动力学模型存在的耦合因素不全面、转子结构过于简单的问题。通过将轴承模型、电机模型、主轴热模型与转轴模型相互耦合,并考虑标准棒、刀柄、转轴结构部分空心等因素,建立电主轴多物理场耦合动力学仿真模型。由于主轴内部空...展开更多
为解决电主轴动力学模型存在的耦合因素不全面、转子结构过于简单的问题。通过将轴承模型、电机模型、主轴热模型与转轴模型相互耦合,并考虑标准棒、刀柄、转轴结构部分空心等因素,建立电主轴多物理场耦合动力学仿真模型。由于主轴内部空心因素、耦合因素及附加结构(刀柄、刀具等)对主轴系统动力学性能影响明显,因此该模型与主轴实际情况更为接近。其中,轴承模型采用拟静力学的非线性恢复力模型,电机模型则采用定转子双圆柱不平衡磁拉力模型,主轴热模型包含轴承和电机生热及散热模型。其次,通过该模型绘制坎贝尔图、瀑布图等动态特性分析工具图。随后,经主轴回转误差分析试验及锤击试验,分析得出:模型所得时域径向位移的最大波动范围在各转速下的误差不超过10μm,且锤击试验的频域结果误差不超过12.66%,最终从动-静态两个方面验证了该电主轴多物理场耦合动力学仿真模型的有效性。收起
To address the incomplete coupling factors and oversimplified rotor structure in the motorized spindle dynamic model,a multi-physical field coupling dynamics simulation modeling was developed.The bearing model was coupled with the motor model,spindle thermal model,and s...MORE
To address the incomplete coupling factors and oversimplified rotor structure in the motorized spindle dynamic model,a multi-physical field coupling dynamics simulation modeling was developed.The bearing model was coupled with the motor model,spindle thermal model,and shaft model,considering the factors of standard rod,tool holder,and shaft hollow structure.Due to the significant impact of internal hollow factors,coupling factors,and additional structures on the dynamic performance of the spindle system,this model is more closely aligned with the actual situation of the spindle.In the bearing model,a quasi-static nonlinear restoring force model was utilized,while in the motor model,a stator-rotor double-cylinder unbalanced magnetic pull model was employed.In the spindle thermal model,the bearing and motor heat generation and dissipation models were included.Dynamic characteristic analysis tools such as Campbell diagrams and waterfall plots were generated.Spindle rotation error tests and hammering experiments show that the model’s time-domain radial displacement error remains below 10μm at all speeds.The frequency-domain results from hammering tests exhibit a maximum error of 12.66%.The model’s validity was confirmed through both dynamic and static analyses.FEWER
作者
刘洋
刘艳强
高峰
施政
杨镇岳
刘启航
耿遵敏
LIU Yang;LIU Yanqiang;GAO Feng;SHI Zheng;YANG Zhenyue;LIU Qihang;GENG Zunmin(School of Mechanical Engineering and Automation,Beihang University,Beijing 100191,China;Genertec Machine Tool Engineering Research Institute Co.,Ltd.,Beijing 100102,China;Changhe Aircraft Industry(Group)Co.,Ltd.,Jingdezhen 333002,China)
出处
《振动与冲击》
EI
CSCD
北大核心
2026年第6期102-114,共13页
Journal of Vibration and Shock
基金
国家自然科学基金2023年度专项(KZ37122401)。
关键词
电主轴
多物理场耦合
动态性能
动力学模型
motorized spindle
multi-physical field coupling
dynamic performance
dynamical model